Post-Capping Vacuum Control Systems

Measurement systems for detecting vacuum presence and/or cap absence on filled jars, bottles, and containers.

New measurement system, with non-contact detection between the sensor and the cap.

Suitable for detecting vacuum presence and/or cap absence on jars and containers filled with food products and sealed with Regular and Medium Twist-Off, Deep Twist-Off, Pry-Twist, Pry-Off, and Press-On caps.

The detector can manage:

Caps
From minimum diameter Ø 43 mm
For smaller diameters and aluminum caps, verification by the Technical Department is required.

Containers
Diameter: Ø 38–200 mm
Height: 30–300 mm

Output
24,000 containers/hour
Maximum conveyor speed: 50 m/min
For higher speeds, verification by the Technical Department is required.

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Description

Features

The unit can be fully programmed from the keyboard via a highly practical self-learning function.

For each production type, the corresponding reference program can be saved by entering the following parameters: minimum acceptable vacuum value, permissible flatness, and cap and container dimensions.

The detection algorithm ensures the correct operation of the detector, unaffected by variations in the cap's rim profile or the distance between caps, even when they form a continuous series.

The system features visual and audible alarms, programmable according to required control specifications, such as reaching a predetermined number of rejected items or the rejection type.

It is also possible to control the shutdown of the capping machine or other equipment before or after the unit, based on programmable fault causes, such as the total consecutive number or percentage of rejected items.

The operator panel, which allows setting the operating language with Latin characters, displays all production data, such as produced quantity, conveyor speed, rejected items, etc.

Technical Specifications

Voltage
230 Vac – 50/60 Hz

Installed Power
0.5 kW
Maximum logic unit absorption: 18 VA

Compressed Air
4–6 bar

Air Consumption
0.26 Nl/h at 6 bar

Overall Dimensions
1,300 x 700 x H 800 mm

Weight
50 kg

Drive Power
1.5 kW